Custom Cardboard Box for Cats
Brandable Cat Houses, Tunnels & Playsets
We design and manufacture cardboard boxes for cats that are safe, sturdy, and easy to brand. Each unit ships flat, assembles tool-free, and doubles as a cozy hideout and scratch-friendly play space. Specify structure, size, print, and accessories for retail kits, subscriptions, or e-commerce bundles. FSC paper options and documented QC are available.
- Structures: classic house, double-door playhouse, tunnel, condo/stackable, scratch-pad house
- Materials: recyclable corrugated (E/B/EB flutes), low-odor adhesives, water-based/soy-based inks on request
- Operations: flat-packed, 2–3 minute assembly, clear print marks, global delivery
| Category | Options (tunable) |
|---|---|
| Board & flutes | Kraft/white liners · E/B/EB (single or double wall based on load) |
| Print & finishes | CMYK + Pantone · White ink on kraft · Matte/soft-touch varnish · Anti-scuff on dark areas |
| Safety & comfort | Rounded die-cuts · Vent/peek windows · Scratch surfaces integrated · Non-toxic materials |
| Assembly | Interlocking tabs · Tool-free · Printed step icons · Video QR optional |
| Packaging | Flat-packed kits with instruction card · Label zones for 3PL |
| MOQ & lead time | MOQ 500–1,000/structure · Samples 5–7 days · Production 10–18 days |
Variant Matrix (choose your structure)
| Variant | Use case | Highlights | Notes |
|---|---|---|---|
| Classic House | Everyday retail/DTC | Single entry + side window; cozy den | Small footprint; ideal starter SKU |
| Double-Door Playhouse | Multi-cat homes | Two entries to reduce crowding; more airflow | Add removable scratch panel |
| Tunnel | Play & exercise | Long crawl-through with peek holes | Packs ultra-flat for subscriptions |
| Condo / Stackable | Modular displays | Stack connectors; perch roof | Use EB flute for stability |
| Scratch-Pad House | Enrichment | Replaceable corrugated pad floor | Drives repeat sales (pad refills) |
Size & Load Guide
We validate dimensions and board grade during sampling to match your brand’s cat profiles.
| Size tier | Typical internal (mm) | Door opening (mm) | Suggested board | Recommendation |
|---|---|---|---|---|
| S (single cat) | 360×260×280 | 150–170 Ø or 140×160 | E/B single wall | Space-saving, compact tunnels/houses |
| M (most breeds) | 420×300×320 | 170–190 Ø or 160×180 | B or EB | Best seller; fits playhouse features |
| L (multi-cat / larger breeds) | 480×340×360 | 190–210 Ø or 180×200 | EB/double wall | Stackable condo; heavier pads |
Materials & Safety
- Recyclable corrugated with kraft or white liners; FSC options on request.
- Low-odor, non-toxic system: water-based/soy-based inks, compliant adhesives; no sharp edges (rounded die-cuts).
- Ventilation & light: die-cut windows/ports maintain airflow and visibility.
- Scratch surfaces: add top/bottom ribbed pads or internal scratch ramps to extend dwell time and protect furniture.
Branding & Finishes
- Full-bleed CMYK + Pantone with logo zones that stay readable on kraft and white stocks.
- Effects: matte or soft-touch varnish, anti-scuff recipes for dark areas, spot UV on logos (kept off fold lines).
- Retail storytelling: interior lid printing, QR to care/assembly video, UPC on matte label panels.
Assembly & In-Use Experience
- Pop open body; lock side tabs.
- Insert floor/scratch pad (if specified).
- Close roof/upper panels; engage locking slits.
- Apply optional paper seal or ribbon band.
Time on counter: ~2–3 minutes per unit with printed step icons. Tooling: none. Care: indoor, dry use; replace if soiled or heavily scratched.
E-commerce & Retail Readiness
- Flat-pack efficiency: reduce volumetric weight; ship kits with instruction card and spare scratch pad.
- 3PL details: consistent kit counts, master carton labels, and pallet maps supplied.
- POS display: print shelf callouts and lifestyle panels; perforated hang tags optional.
Technical Specifications (summary)
| Category | Spec (typical; tunable) |
|---|---|
| Boards | E/B/EB flutes; kraft or white liners |
| CMYK + Pantone · White ink on kraft; low-odor inks | |
| Finishes | Matte/soft-touch varnish · Anti-scuff for dark zones |
| Die-cuts | Rounded corners; child-safe apertures; tab locks |
| Accessories | Scratch pad (replaceable) · Paper seal band · Stack connectors |
| Documentation | Spec sheet · QC photos · Pack photos · Pallet map |
Sustainability
- Mono-material design for easy curbside recycling (local rules apply).
- Ship-flat optimization reduces transport emissions per unit.
- Refill model: sell replacement scratch pads; re-use the house.
MOQ, Sampling & Lead Time
- MOQ: typically 500–1,000 per structure/size
- Samples: 5–7 days (die-cut white sample + printed proof if needed)
- Production: 10–18 days after approvals (art + dieline + board grade)
- Trade terms: FOB/CIF/DDP; consolidated pallets; global delivery
Why POZI
- Pet-safe material system and rounded die-cut engineering
- Retail-grade printing with anti-scuff protection on dark designs
- Modular structures (house, tunnel, condo) plus refillable scratch pads for repeat sales
- Fast sampling, precise die-cuts, and photo-verified packouts
- FSC paper options and recyclable constructions end to end
FAQ
Are inks and adhesives safe for pets?
We use low-odor, non-toxic systems suitable for pet products; detailed material statements are provided with samples.
How long does a unit last?
Service life varies by cat behavior. Choosing EB/double wall and adding replaceable scratch pads extends longevity.
Can we stack the houses in stores?
Yes. Use the condo/stackable variant with connectors and EB flute; we’ll validate during sampling.
Do you provide assembly instructions?
Yes. Each kit can include a printed card and a QR link to a short video.
Can we run full-bleed branded artwork?
Yes. We supply dielines for bleed and safe zones and proof color with Pantone targets.
What do you need to quote?
Structure, target size, board/print preferences, accessory set (pads/connectors), quantities, delivery window, and Incoterms.
