Custom Shirt Packaging
When it comes to building a memorable apparel brand, custom shirt packaging does more than protect a garment — it elevates your product from ordinary to premium, right from the unboxing moment. Whether you run an independent clothing label, a corporate uniform supplier, or an online T-shirt store, professional packaging helps you deliver a crease-free, secure, and beautifully presented shirt to your customers.
We specialize in designing and manufacturing tailor-made shirt boxes, from rigid gift boxes and foldable mailer boxes to eco-friendly kraft options — all with your logo, colors, and unique brand touch. By choosing the right materials, print finishes, and structural designs, you ensure your shirts arrive safely while leaving a lasting impression that drives repeat purchases and brand loyalty.
What Is Custom Shirt Packaging & What Box Styles Can You Choose?
Custom shirt packaging refers to tailored boxes or cartons designed specifically to protect, present, and deliver shirts — from basic cotton tees to premium dress shirts — in a way that reflects your brand identity. Unlike generic poly bags or standard mailers, a custom box adds perceived value and enhances your unboxing experience.
We offer a variety of shirt box styles to suit different branding goals and shipping needs:
- Rigid Drawer Boxes: Perfect for luxury dress shirts or promotional gift sets. Their sturdy greyboard structure and slide-open design add an elegant reveal.
- Magnetic Closure Boxes: Ideal for boutique or premium shirts. The secure magnetic flap protects your product and makes a lasting first impression.
- Foldable Shirt Boxes: Great for online stores needing cost-effective shipping. Collapsible construction saves storage space without compromising protection.
- Eco Kraft Boxes: For brands focused on sustainability. Made from recyclable kraft paperboard with minimal coatings, they’re strong yet environmentally friendly.
- Corrugated Mailer Boxes: Best for e-commerce fulfillment. Lightweight but durable, they keep shirts intact during transit and can be fully branded inside and out.
| Box Style | Material | MOQ (pcs) | Sample Time | Bulk Lead Time |
|---|---|---|---|---|
| Rigid Drawer Box | 1200-1500gsm greyboard + art paper | 500 | 5-7 days | 20-30 days |
| Magnetic Closure Box | Rigid greyboard + specialty paper | 500 | 5-7 days | 25-35 days |
| Foldable Shirt Box | 1000-1200gsm greyboard | 1000 | 5-7 days | 20-25 days |
| Kraft Eco Box | FSC kraft paperboard | 1000 | 5-7 days | 20-25 days |
| Corrugated Mailer Box | E-flute corrugated cardboard | 1000 | 5-7 days | 15-20 days |
No matter your style, every box can be customized with your preferred size, insert options, logo placement, and finishes — ensuring your shirts arrive perfectly folded, protected from moisture or damage, and beautifully presented.
Premium Materials & Finishes for Durable, Brand-Ready Shirt Packaging
The quality of your custom shirt packaging starts with the materials you choose. We use premium-grade paperboard, typically 1200–1500gsm greyboard, to ensure every box has the strength to protect shirts from creases, moisture, and accidental damage during shipping. For brands seeking an eco-friendly option, we also offer FSC-certified kraft paper, recycled cardboard, or biodegradable coatings that align with your sustainability goals.
Your shirt boxes can be finished in various ways to highlight your brand identity. Popular surface treatments include:
- Matte or Gloss Lamination: Gives your packaging a sleek look while adding scratch resistance.
- Foil Stamping: Adds metallic accents to your logo, perfect for luxury positioning.
- Spot UV & Embossing: Creates texture and a premium tactile feel that enhances the unboxing experience.
- Inside Printing: Custom printed interiors deliver a pleasant surprise and a memorable touchpoint.
Combining durable materials with thoughtful finishes means your shirts stay protected in transit and look exceptional on retail shelves or at the doorstep. Every detail — from the sturdy board to the smallest foil line — reinforces your brand story and elevates perceived value.
Flexible Customization & OEM Support for Your Shirt Packaging
Every apparel brand has unique packaging needs, which is why we offer flexible customization options to help you create the perfect shirt box that aligns with your branding and budget.
Custom Sizes & Structures
From standard single-shirt boxes to multi-piece gift sets, your packaging can be tailored to any dimension, thickness, or structural style — whether it’s a rigid magnetic box, a foldable mailer, or an eco kraft option.
Logo Printing & Finishes
We can match your exact Pantone colors and apply your logo with a range of print finishes: offset printing, foil stamping, embossing, UV spot coating — you name it. This ensures your shirt boxes look and feel consistent with your brand guidelines.
Free Dieline & Design Support
Not sure where to start? Our in-house design team provides free dieline templates and basic layout advice to help you visualize your custom packaging before production. This reduces errors and speeds up the sampling process.
Low MOQ & OEM Services
For small to medium apparel brands, we offer low minimum order quantities to support your growing business. We’re experienced in full OEM/ODM projects — from prototype sampling to mass production, every step is quality-checked to meet your standards.
With clear communication, detailed sampling, and professional bulk production, you can count on us as your reliable partner for custom shirt packaging that protects, promotes, and sells your products.
FAQs
Q1: What is your minimum order quantity for custom shirt packaging?
Most box styles start from 500–1000 pieces, depending on the structure and materials. Small trial orders are possible — please check with us for details.
Q2: Do you provide free samples or dieline templates?
Yes! We offer free standard dieline templates and basic layout suggestions. Sampling costs can be refunded after bulk order confirmation.
Q3: Are your shirt boxes eco-friendly?
We can produce boxes with FSC-certified paper, recycled materials, or biodegradable coatings to support your sustainability goals.
Q4: How do you pack the boxes for international shipping?
All boxes are packed flat or assembled as needed, with strong outer cartons and protective layers to avoid damage during transit.
Q5: Can you handle full OEM/ODM projects for branded shirt packaging?
Absolutely. From design mockup to mass production, our team supports OEM/ODM orders for retailers, wholesalers, and custom projects worldwide.
Let’s Elevate Your Shirt Packaging Together
Your shirts deserve more than generic plastic bags — they deserve packaging that protects your product and leaves a premium impression with every delivery. From rigid drawer boxes to eco-friendly kraft options, we’re here to turn your custom shirt packaging ideas into reality.
With over [X] years of experience in paper printing and box manufacturing, our team combines skilled craftsmanship, advanced equipment, and responsive service to support brands of all sizes. Whether you need a small trial order or a large OEM run, we ensure consistent quality and clear communication at every step.
Ready to create packaging that sells?
Contact us today to get a free dieline template, discuss your design ideas, or request a sample. Let’s make your shirts stand out — beautifully and reliably.
