Custom Corrugated Boxes Designed for Protection, Branding & Performance

Custom Corrugated Boxes Designed for Protection, Branding & Performance

Your products deserve packaging that’s as reliable as your business. As a leading corrugated box manufacturer, we specialize in custom corrugated boxes engineered to safeguard your goods, reduce logistics costs, and enhance your brand visibility across every stage—from storage to shipping to shelf display.

Whether you need heavy duty corrugated boxes for industrial goods, custom printed corrugated boxes for retail, or custom size corrugated boxes for e-commerce fulfillment, we provide fully customized, globally delivered solutions backed by years of experience and advanced in-house production.

From durable single-wall cartons to triple-wall export-grade crates—we help you ship smarter and sell better.

What Is a Corrugated Box? – Structure, Strength & Industry Use

What Is a Corrugated Box? – Structure, Strength & Industry Use

A corrugated box is more than just a carton—it’s a multi-layered, impact-resistant packaging solution engineered for performance. Unlike flat paperboard or single-layer cartons, corrugated packaging boxes are made with fluted paper sandwiched between linerboards, providing strength, shock absorption, and cost-effective durability for shipping, retail, and storage.

Corrugated Box Structure Explained

Each box is made up of:

  • Linerboards – Outer and inner flat layers that give shape and surface strength

  • Fluting (Corrugation) – The wave-shaped middle layer that creates cushioning and vertical resistance

Depending on your packaging requirements, you can choose between different ply strengths and wall types:

  • 2 ply corrugated box – Lightweight inner packaging or dividers

  • 3 ply corrugated box – Standard single-wall for light-medium weight products

  • 5 ply & 7 ply corrugated boxes – Double and triple-wall options for heavy duty corrugated boxes, bulk shipments, and export crates

  • 32 ECT corrugated boxes – Standard for domestic shipping (Edge Crush Test)

  • 275 lb double wall corrugated boxes – Ideal for stacked pallet shipments or fragile electronics

This layered construction makes corrugated boxes ideal for protecting products during transit, resisting punctures, and withstanding compression forces.

Long Corrugated Boxes

Corrugated Box Types – Styles, Sizes & Applications

Corrugated Box Types – Styles, Sizes & Applications

No two products are the same—so your packaging shouldn’t be either. That’s why we offer a wide range of corrugated box types, each tailored to fit specific applications, weight classes, and logistics needs. Whether you’re shipping electronics, storing retail inventory, or displaying merchandise in-store, our boxes are designed for both performance and presentation.

Common Corrugated Box Styles We Offer:

Multi Depth Corrugated Boxes

Ideal for businesses managing multiple product SKUs or seasonal inventory. These boxes feature pre-scored folding lines to adjust depth as needed—reducing storage space and minimizing void fill.

Heavy Duty Corrugated Boxes

Built with double wall or triple corrugated cardboard box materials, these are designed for bulky, fragile, or high-value items. Used in industrial packaging, export, or bulk e-commerce shipments.

Small Corrugated Boxes

Compact and sturdy, these boxes are perfect for cosmetics, small electronics, accessories, and samples. Also used for e-commerce fulfillment and subscription services.

Corrugated Bin Boxes with Handles

Also known as zipper handle boxes, these are excellent for retail storage, internal logistics, and pick-pack systems. Built-in handles improve mobility and ergonomics.

Flat Corrugated Boxes

Slim-profile cartons designed for books, framed artwork, textiles, or laptops. Available in custom corrugated sizes like 12x9x2 or 18x12x2.

Long Corrugated Boxes

For posters, pipes, rods, banners, and rolled goods. Available in sizes such as 60 x 24 x 24 or 4 x 4 x 36 tall corrugated boxes.

Colored & White Corrugated Boxes

Go beyond brown. Use white corrugated boxes for a clean, premium look, or colored corrugated boxes for visual branding and product differentiation on shelf or in unboxing videos.

Custom Sizes Available (Inches or mm)

We offer hundreds of sizing combinations—standard and custom:

  • Popular Sizes: 10x10x10, 12x9x6, 14x10x6, 18x18x18, 24x16x16, 36x36x36

  • Specialty Options: bulk corrugated boxes, big corrugated boxes, extra tall corrugated boxes

Not sure what style or size you need? Our team will recommend the best solution based on your product weight, fragility, and transport method.

Corrugated Box Applications – From Logistics to Retail Display

Corrugated Box Applications – From Logistics to Retail Display

Corrugated boxes are the backbone of global packaging—not just because of their strength, but because of their versatility. From protective shipping cartons to elegant product presentation, our corrugated packaging boxes are tailored to meet the needs of multiple industries and supply chain stages.

Whether you’re a global distributor or a boutique brand, we offer corrugated box solutions that ensure safety, enhance efficiency, and elevate your customer experience.

Key Use Cases by Industry:

Corrugated Shipping Boxes

Built for transit. Our corrugated shipping boxes are available in single, double, and triple wall formats for domestic and export shipments. Common in industrial logistics, e-commerce fulfillment, and wholesale distribution.

Corrugated Packing Boxes

Standardized cartons used in warehouses and distribution centers. Ideal for pick-pack operations, inventory management, and shelf-ready transport. Custom inserts available.

Corrugated Mailing Boxes

Perfect for e-commerce and subscription businesses. Lightweight yet sturdy, these boxes protect products during postal shipping and offer excellent branding opportunities.

Corrugated Storage Boxes

Used in office archiving, retail backrooms, and household organizing. Available with lids or tabs for secure stacking and frequent access.

Corrugated Display Boxes

Designed to function as both packaging and in-store display. Fold-out panels and printed surfaces enhance shelf visibility—commonly used in FMCG, snacks, cosmetics, and retail pop-ups.

Corrugated Cardboard Gift Boxes

Rigid yet lightweight gift packaging for occasions, holidays, and corporate gifting. Custom printing, foil stamping, and die-cut windows add premium presentation.

Corrugated Wine Boxes

Engineered to protect glass bottles during shipping or retail sale. Available in individual, double, or six-pack layouts, with die-cut bottle holders.

Corrugated Cake Boxes & Bakery Boxes

Food-safe corrugated materials available for cakes, pastries, and baked goods. Ventilation holes, top windows, and grease-resistant coatings can be added.

Corrugated Planter Boxes

Sustainable and compostable options for florists and agriculture brands. Reinforced for weight and moisture.

Customization Capabilities – Materials, Sizes & Styles to Match Your Product

Customization Capabilities – Materials, Sizes & Styles to Match Your Product

Your packaging should reflect your brand and fit your product—exactly. As an experienced corrugated box manufacturer, we provide end-to-end customization to help you create custom corrugated packaging boxes that deliver protection, efficiency, and shelf appeal in equal measure.

From selecting board grade to designing structure and final print, we tailor every box to your needs.

Custom Sizes for Any Product Dimensions

Whether you’re shipping cosmetics, electronics, apparel, or perishables, we can produce custom size corrugated boxes with exact internal clearance to minimize void fill and reduce freight costs.

  • Common custom requests:
    12 x 9 x 2, 16 x 12 x 12, 24 x 24 x 4, 48 x 24 x 24, 4 x 4 x 36, and more

  • Supported shapes: square, rectangular, flat, tall, long, or even gusseted bases

  • No volume too small—ask about custom corrugated boxes no minimum

Premium Surface Finishes

Choose the right paperboard to suit your product’s weight, fragility, and stacking needs:

  • Single-wall, double-wall, or triple-wall corrugated cardboard

  • Kraft, white, colored, or coated paperboard finishes

  • Sustainable options available: FSC-certified, recyclable, or biodegradable paper

We also offer custom white corrugated boxes for premium branding, and custom color corrugated boxes to support seasonal campaigns or full-color retail packaging.

Logo Printing & Branding Options

Our packaging isn’t just functional—it sells your product too. With our in-house printing capabilities, you can order:

  • Custom corrugated boxes with logo

  • Custom printed corrugated boxes with full-color design

  • Inside/outside print, flood coats, or litho-laminated wraps

  • Matte, glossy, or soft-touch finishings

Whether you need retail-ready designs or minimalist branding for warehouse cartons, our team helps translate your brand vision into personalized corrugated boxes that customers remember.

Corrugated Box Printing & Branding – Make Every Box a Brand Statement

Corrugated Box Printing & Branding – Make Every Box a Brand Statement

Your packaging isn’t just a container—it’s a marketing tool. With our advanced corrugated box printing capabilities, we help you turn every shipment into a powerful brand experience.

Whether you’re looking for bold retail visuals or clean warehouse labeling, we provide tailored custom printed corrugated boxes that reflect your identity and engage your audience.

Printing Methods for Corrugated Packaging

We offer multiple professional printing techniques suited to various volumes, budgets, and design goals:

  • Flexographic Printing (Flexo)
    Ideal for high-volume orders with simple, repeatable artwork—cost-effective and fast.

  • Digital Printing
    Great for short runs, personalized campaigns, or variable printing across box units.

  • Offset / Lithographic Printing
    Used for litho laminated corrugated boxes, this method achieves photographic-quality results, perfect for luxury packaging or shelf-ready displays.

Branding & Visual Enhancements

Your custom corrugated boxes with logo can be enhanced with premium finishes such as:

  • Full-color CMYK or Pantone printing

  • Inside & outside printing

  • Matte / gloss / soft-touch lamination

  • Foil stamping, embossing, spot UV (on laminated wrap sheets)

  • QR codes, barcode printing, instruction panels, retail callouts

Whether you’re producing custom printed corrugated shipping boxes or retail cartons, our team will ensure every visual element is aligned with your brand strategy.

Box Strength & Material Grades – Ply, ECT & Protection Standards

Box Strength & Material Grades – Ply, ECT & Protection Standards

Choosing the right box strength is critical to ensuring product safety during storage and shipping. We offer a full range of corrugated box strength options, from light-duty mailers to heavy-duty corrugated cardboard boxes for bulk logistics and export.

Our team helps you select the ideal ply configuration, board grade, and strength certification based on your product’s weight, fragility, and stacking needs.

Corrugated Ply Options (Wall Strength)

Each layer added to your box increases its durability and structural load capacity:

  • 2 Ply Corrugated Box
    Lightweight, used for product separators, inner cartons, and point-of-sale fillers.

  • 3 Ply Corrugated Box (Single Wall)
    The industry standard for most lightweight-to-medium items.

  • 5 Ply Corrugated Box (Double Wall)
    Enhanced resistance for fragile products or moderate stacking in transit.

  • 7 Ply Corrugated Box (Triple Wall)
    For heavy-duty corrugated boxes, pallet shipping, and international exports of electronics, glass, or machinery.

  • Double Wall Corrugated Box vs. Triple Wall:
    Double wall = strength + flexibility.
    Triple wall = maximum crush resistance, weight support up to 100+ kg.

Board Strength Testing Standards

  • 32 ECT Corrugated Boxes
    Edge Crush Test score of 32 lbs/in—suitable for standard shipping under 30 lbs.

  • 275 lb Double Wall Corrugated Boxes
    Burst strength of 275 lbs/sq.in—suitable for heavy, sharp-edged contents, or stacking on pallets.

  • Mullen Test vs. ECT

    • ECT focuses on stacking pressure resistance

    • Mullen measures burst force under compression

We offer board testing and can help you choose the optimal certification based on your logistics environment (air freight, sea containers, last-mile delivery).

Manufacturing & Quality Control Process – Consistent, Scalable, and Certified

Manufacturing & Quality Control Process – Consistent, Scalable, and Certified

At our fully equipped corrugated box plant, we transform raw paperboard into high-performance packaging through a rigorous and fully traceable production process. From design consultation to delivery, we maintain strict control over every detail to ensure your corrugated boxes meet international standards—every time.

Whether you’re ordering a small batch or a high-volume run, our facility is built for speed, accuracy, and repeatable quality.

Corrugated Box Manufacturing Workflow

  • Consultation & Box Design
    We begin with understanding your product, shipping needs, and branding goals. Our engineers then create a custom corrugated box design with precise box measurements tailored to your use case.

  • Material Selection & Die-Cutting
    Choose from single wall, double wall, or triple wall paperboard. Sheets are cut to your required corrugated box sizes, whether standard (e.g. 12 x 12 x 12) or fully custom.

  • Printing & Surface Treatment
    Artwork is applied via flexo, offset, or digital printing, with optional laminations or coatings for retail boxes.

  • Box Forming & Assembly
    We apply automated slotting, folding, stitching, or gluing depending on structure—ideal for both standard cartons and display-ready boxes.

  • Packing & Logistics Coordination
    Orders are packed flat or assembled, then shipped globally with your preferred incoterm (EXW, FOB, CIF, DDP, etc.).

Quality Assurance at Every Stage

We implement multi-point quality control across all phases of corrugated box manufacturing:

  • Compression & Burst Testing
    Ensures resistance to stacking weight and impact

  • Print Quality Checks
    Verifies alignment, color accuracy, and brand consistency

  • Die-Cut Accuracy Audits
    Confirms clean folding, locking tabs, and exact sizing

  • Material Grade Validation
    Confirms ECT / Mullen ratings per client specs

We work only with verified corrugated box vendors and raw material suppliers certified under ISO 9001, FSC®, and ROHS standards.

Sustainability & Certifications – Eco-Friendly Corrugated Solutions

Sustainability & Certifications – Eco-Friendly Corrugated Solutions

Sustainable packaging is no longer optional—it’s expected. As responsible corrugated packaging box manufacturers, we prioritize environmental compliance, resource-efficient production, and materials that support your sustainability commitments.

Our eco-friendly corrugated boxes are designed not only to protect your products, but also the planet.

Whether you’re a retail brand, fulfillment center, or industrial exporter, our recyclable corrugated packaging helps reduce your carbon footprint and improve your ESG performance.

Frequently Asked Questions

Frequently Asked Questions

We’ll help you select the proper style, size, and wall strength based on your product’s weight, shipping method, and destination.

Yes, we offer white samples for structural testing and printed samples for approval before mass production.

Our MOQ starts at 500 pcs for most box types, but we also support wholesale corrugated boxes and bulk corrugated boxes for larger buyers.

Yes. We provide digital and flexographic printing options even for short runs—perfect for product launches or seasonal campaigns.

Samples are ready in 3–5 days; standard production takes 10–15 working days. We also offer expedited production on request.

Absolutely. As a global corrugated boxes supplier, we deliver to over 60 countries with full export documentation and logistics coordination.

We offer rush service for repeat orders or standardized sizes. Ask our team about corrugated boxes for sale or fast production slots.

Yes, mixed SKU orders are accepted. We’ll help optimize your order for price, packaging efficiency, and freight costs.

You can order directly from us. As experienced corrugated box vendors, we offer factory-direct pricing with no middlemen.

Yes. Our team assists with custom structure design, branding layout, and how to buy corrugated boxes guidance from concept to delivery.

Request a Free Quote

Request a Free Quote

Let’s Build the Perfect Box Together

Ready to get started? Whether you need custom corrugated shipping boxes, retail packaging, or export-grade crates, we’re ready to assist.

  • Low MOQ & competitive pricing

  • OEM/ODM support with design guidance

  • Global delivery & export documents

  • Sustainable, high-quality materials

  • Full-size sampling before mass production