Custom Case Packing Folding Cartons
Our Custom Case Packing Folding Cartons are meticulously engineered to provide an efficient and cost-effective packaging solution, specifically tailored for bulk shipments. These cartons are designed to protect products during transportation and are optimized for easy stacking and storage, making them an ideal choice for businesses seeking reliable bulk packaging options.
What Are Case Packing Folding Cartons?
Case packing folding cartons are paperboard boxes engineered to hold multiple retail units or bulk products inside a master case or shipping carton. Compared with standard folding carton packaging, they are optimized for:
- Efficient case packing on manual or automated lines
- Stable stacking during storage and transportation
- Clean presentation when the case is opened in warehouses or stores
You can use these custom paperboard folding cartons either as inner cartons inside corrugated cases, or as retail-ready outer packaging for wholesale, clubs and e-commerce shipments.
Why Case Packing Folding Cartons Matter for Your Supply Chain
For brand owners, importers and distributors, case packing is not just “putting products into a big box”. It must balance protection, cost and presentation across the full supply chain. Properly designed case packing folding cartons help you:
- Reduce damage and returns
Products are fixed in position, separated from each other and cushioned by the board structure, which lowers breakage, leakage and deformation rates. - Improve pallet efficiency and stacking strength
Consistent carton sizes and suitable board grades make palletizing easier and safer, reducing collapse risk during storage and transport. - Simplify warehouse operations
Standardized folding carton packaging with clear printing and barcodes improves picking accuracy and speeds up handling. - Support shelf-ready or club-store display
In many channels, a case can be opened and directly pushed to the shelf. Well-printed case packing cartons strengthen your brand exposure without extra display packaging. - Control total packaging cost
Optimizing board grade, structure and layout maximizes protection with minimum material waste and printing cost.
Customization Options for Case Packing Folding Cartons
You can fully customize your case packing folding cartons to fit your products and packing process:
Size and Dimensions
- Tailor inner and outer dimensions to your product size and case configuration
- Support single-row and multi-row layouts
- Custom depth and height to match pallet patterns and warehouse rack systems
Board Grade and Strength
- Duplex board, FBB (folding boxboard) or coated paperboard
- Various GSM/board thickness options depending on product weight and stacking height
- Option to combine with corrugated or inserts for heavy or fragile items
Structural Design
- Straight tuck or reverse tuck folding cartons
- Auto-lock / crash-lock bottom for faster case packing
- 4-corner or 6-corner glued designs for larger formats
- Integrated dividers or partitions to separate individual units
- Tear-off or perforation lines for display-ready opening
Printing and Branding
- Up to full-color offset printing (CMYK + Pantone spot colors)
- Printed product boxes with your logo, product information, barcodes and handling icons
- Matt or gloss lamination, varnish, spot UV, embossing or foil stamping when needed
Special Functional Options
- Moisture-resistant or grease-resistant coatings for food and household products
- Die-cut windows for partial product visibility
- QR codes, batch information and regional compliance texts printed directly on cartons
Materials and Technical Specifications
Below is a typical specification framework for case packing folding cartons. Final specs will be defined based on your product weight, stacking requirements and shipping conditions.
| Item | Typical Options / Range |
|---|---|
| Board type | Duplex board, FBB, coated paperboard |
| Board weight (GSM) | Approx. 250–450 gsm |
| Carton structure | Straight tuck, reverse tuck, auto-lock bottom, glued |
| Printing | CMYK + Pantone, inside or outside as required |
| Surface finishing | Matt/gloss lamination, varnish, foil, embossing, spot UV |
| Size range | Fully customized (L × W × H) |
| Insert/divider options | Separate or integrated paperboard dividers, partitions |
If you already know your required board grade or have an existing specification from another supplier, we can match or optimize it.
Structural Design & Printing Finishes
Structural Engineering
POZI’s structural team can help you design folding carton packaging that works smoothly on your packing line and protects your product in real transport conditions:
- Layout and keyline drawing based on your product dimensions and case configuration
- Optimization for manual or automatic case packing and sealing
- Adjustment of flaps, locking mechanisms and perforation lines to make the carton easy to erect, fill and close
- Support for integration with corrugated cases, trays and pallets
Printing and Visual Impact
Your case packing folding cartons are not just “brown boxes” – they communicate your brand and logistics information:
- Clear product identification and SKU differentiation
- Barcodes and QR codes for warehouse scanning
- Handling instructions (up, fragile, keep dry, etc.)
- Brand logo, color blocks and design elements to align with your retail packaging
For brand-facing outer cartons or club-pack packaging, we can apply higher-end finishes such as foil stamping, embossing or special effects to increase shelf impact.
Typical Applications & Industries We Serve
Our case packing folding cartons are widely used across:
- Food & Beverage
Multi-pack beverages, snacks, confectionery, canned food, dry food and more. - Personal Care & Cosmetics
Sets or bundles of skincare, haircare, body care and cosmetic products. - Household & Cleaning Products
Detergents, cleaners, wipes and other household consumables in bulk or multi-packs. - 3C Electronics & Accessories
Small devices, accessories, cables and components grouped in inner cartons for safer transport. - Fashion, Apparel & Footwear
Packs of clothing, socks, underwear or smaller items that need organized case packing.
For each industry, we adapt carton design and board grade to match product fragility, weight and channel (retail, wholesale, e-commerce, export).
Production Process & Quality Control
As a dedicated packaging manufacturer in China, POZI operates a controlled production flow to ensure stable quality for every shipment:
- Pre-press and keyline confirmation
- Structural drawing and artwork proof for your approval
- Color management with digital or wet proofs when needed
- Board procurement and incoming inspection
- Board quality, GSM and stiffness checked before production
- Printing and surface finishing
- High-precision offset printing
- Lamination, varnishing, embossing or other finishing according to your design
- Die-cutting and gluing
- Accurate die-cutting to keep dimensions consistent
- Automatic gluing for strong, neat carton seams
- Quality inspection
- Random checks on printing, color, cut accuracy, gluing strength and carton folding
- Carton erection tests to confirm performance on your packing lines
- Packing and export cartons
- Flat-packed folding cartons for efficient loading
- Export-standard outer boxes, pallets and strapping for international shipping
OEM / ODM Service, MOQ & Lead Time
We support both OEM and ODM cooperation models for case packing folding cartons:
- OEM – produce according to your existing designs and specifications
- ODM – provide structural and graphic design support based on your product and brand needs
Typical commercial terms for reference:
- MOQ: depends on size, structure and printing; usually from several thousand pieces per size
- Sampling:
- Digital proof for artwork confirmation
- Physical structural sample or printed sample available on request
- Lead time:
- Sample: usually about several working days after artwork and structure confirmation
- Mass production: typically within a few weeks after sample approval and deposit (subject to order quantity and season)
Exact MOQ and lead time will be confirmed after we know your specifications and order plan.
Why Partner with POZI for Case Packing Folding Cartons
Choosing POZI as your supplier for case packing folding cartons gives you:
- Specialization in folding carton packaging
Focus on paperboard and folding carton solutions for export clients. - Custom, project-driven service
We work from your product and case packing process backwards, not from “standard catalog sizes”. - Consistent quality for long-term programs
Stable materials, controlled processes and repeatable colors across re-orders. - Export experience to Europe and North America
Familiar with quality expectations, packing standards and documentation support for overseas buyers. - Flexible support for brand growth
From small trial orders to large-scale roll-outs, we help you adjust packaging as your sales grow.
FAQ – Case Packing Folding Cartons
Q1. What information do you need to quote case packing folding cartons?
We usually need your product type, required inner and outer dimensions (L × W × H), estimated order quantity, preferred board type or existing spec (if any), printing requirements and your target markets.
Q2. Can you design the structure for our case packing folding cartons?
Yes. If you provide product dimensions, packing configuration and any constraints from your packing line or pallets, our team can propose a structural design and keyline drawing.
Q3. How strong will the cartons be for stacking and shipping?
We select board grade and structure based on product weight, number of layers on the pallet and transport conditions. For heavier or fragile products, we can recommend higher GSM board, reinforced structures or additional inserts.
Q4. Can you match our existing supplier’s folding carton specification?
In most cases, yes. If you share your current spec sheet or sample, we can match or optimize it while keeping your packing and logistics unchanged.
Q5. Do you offer eco-friendly folding carton packaging options?
We can use recyclable paperboard, water-based inks and coatings, and design your custom paperboard folding cartons to reduce material waste without compromising performance.
Request Your Case Packing Folding Carton Quote
To receive a targeted quotation for your case packing folding cartons, please share:
- Product type and industry
- Required carton dimensions (L × W × H)
- Inner layout / packing configuration
- Estimated order quantity
- Board or printing preferences (if any)
- Destination country and shipping terms
Our team will review your requirements, suggest suitable folding carton packaging solutions and provide pricing, lead time and sampling options to support your next project.
